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Industrial
grade, easy-to-use machinery for
BIODIESEL manufacturing
 Get the best base
reaction yield (98-99%) with our pressurized high
temperature protocol.
W/O any
effluents, it can process crude oils, saves
methanol,
catalyst and reaction time (reducing thus the
total reaction cost)
In one single
step, will process any veggie oil or liquid
yellow grease with
up to 6% FFA's. The
full separation biodiesel-glycerol is by hot and
pressurized gravity settling.
Washing
this biodiesel made from virgin oils with
solid lye, is not
mandatory.
¡None pollution is produced!
** The smallest
& lightweight M4 module
produces and gravity settles 2 x
200L (2 x 50 gal) of biodiesel
fuel per day. With easy manual operation.
-> The M4 module SCOPE INCLUDES:
- BD
JET Manual for "DIY" installation, dosing &
operation. It is the know-how of our technology.
- 1 (one) BD2-D, vacuum
flash dryer to full dehydrate 100-200 L/h oil
(25-50 gal/h)
- 1 (one) BD2 pressurized
processor, performing the 240 liter batch
reaction
- 1 (one) SAT-1, oil
less, air compressor for safe
handling of the hot liquids
**
Designed
for DIY
installation in a full
ventilated rooms, all the biodiesel
processors
are stainless steel
made (mandatory to process palm oil),
have on-line
supermixer, anti-vortex devices into the body,
double pump
feeding, belt type electric
pipe heaters (no contact with any liquid), none
electronics,
and 3 mechanical safety devices
** the optional BD2F vessel is a
0.5 micron filter for separating the sterol-
glucosides particles,
delivering so the best bio diesel for low
temperature
use in COLD CLIMATES.
** this biodiesel can meet ASTM or EN
standards (depending on feedstock)
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Main Features:
- Stainless Steel bodies
and pipes, accept palm oil
to be processed
- Can process any edible or not
edible crude,
NOT degummed, virgin vegetable
oil
-
Efficient super-mixing technology,
by pump + on-line mixer + heating coil +
buffer with anti-vortex device
- Manually installed &
operated by one single
non-skilled people, as none
electronics is included
- Reduced
energy consumption: 60 Wh/liter,
including the veggie oil dewatering
- Liquid lye (50%
purity) can be used as catalizer (inexpensive
sawdust dry
"washing" may be used in this
case. (Please consult us about)
- Average
cost of the hot reaction is 0.20-0.22
USD/L, with bulk methanol priced 550
USD/T
- No
maintenance needed. It exists
two mobile parts only. None electronics
included.
*** Biodiesel
Quality control trough Viscosity &
Specific Gravity (JAOCS,Vol 72-11, 1995)
-> FREE download here!
Easy and fast
biodiesel quality control by two
physical
parameters and
chemical 2 tests:
*
Specific Gravity at 15°C < 0.895 g/cm3
*
Kinematic Viscosity at 40°C < 5.5 cSt
** PH
> 7 measurement, and the "27/3" quick
test |
*** We can also supply a handheld
REFRACTOMETER to re-check mono and di-glycerides
content
Expandable from 400 to 5000
L/day (1250 gal/day), with hot gravity settling:
With liquid lye, each
module can perform up to 15 reactions in 24h.
Then, by sending each mixture to external
settling tanks (BD4-E type), the
reaction processor becomes free to handle successive
hot reactions. This way,
one M50 module may
settle, along the 24h, up to 5,000
liters/day(1250 gal/day) of high quality biodiesel
** NOTE: the 8-9h gravity settling
time into the ISOLATED decanters defines
the daily production. Each batch
reaction, from the oil drying up to
the reaction end, takes 60-90 minutes only.
- Ask details and prices here!!
Available today: bigger
M16/24/32/40/50 modules with the updated BD4
reactor
- with only one 400
L/batch BD4 type processor, the M8 module + several BD4-E settling tanks, can produce up to 5000 L of
biodiesel in 24h (over 1,800 T/year)
- manpower:
two not skilled people per shift
- Modular
arrangement: several M50
units can be placed in parallel to increase
the production. Any of them can simultaneously process a different
feedstock
each , to make the same high quality
biodiesel
- our supply starts by
sending the BD JET Manual,
detailing the reaction technology & easy DIY
installation
- to make quality control,
the scope includes glass instrumeters for Specific Gravity & Viscosity
measurement.
*** as
optional, may include the new BD2-F
device, for 0.5 micron centrifugal filtering. It
will remove any sterol glucosydes
particles
from the biodiesel (ideal for cold
climate use). Ask details of the BD2-F here
** Ask prices of
the M4 to M50 modules here!.
**
See here pictures of the
M40 module sold to the Trinidad Tobago country
** Download video of
a M8 module (2007) here!
NEW!! for
small footprint installation,
with FORCED SEPARATION of the mixture
*** M16-C
module w/centrifugal
separator can produce up to 6000 LPD
---- Scope
included:
- One BD4-D vacuum dryer
for boiling any moisture at low temp
- One BD4
reactor to perform the high temperature reaction
(80-85°C)
- One BD4-E
buffer isolated tank for each mixture
biodiesel+glycerol
- One Rebuilt Disk
centrifuge to fast separate 500 L/h of hot mixture
flow
Your own
Biodiesel at the lowest cost with an integrated
plant from seeds
Oil seeds: ->>
press crushing->> crude oil->>
M50 module->> ---->> biodiesel
fuel ready!
- As the biodiesel
cost is mainly the oil cost, we strongly suggest to produce
your own cheap crude oil by crushing seeds.
- The oil cost ($/kg) is a result of
the equation>> (CAKE sale price - SEED kg
cost - crushing cost) / kg of OIL extracted
- See here the
estimated yield of oil seeds
- Use our affordable screw
press-expanders, for crushing up to 750 kg/h of Groundnut, Soyabean, Sunflower, Castor seed, Mahua seed, Sesame, Palm fruit, Rapeseed,
Cottonseed, Linseed, Copra, Sawflower,
Camelina, etc
- Ask their FOB price here!
(seeds screw press-expander + SP1 filtering
system)
** See here
pictures of the world's first integrated biodiesel
plant
at a farm of Argentina (2003 year)
Centrifugal
filtering of crude virgin oil and collected
WVO (UCO)
- To clean up to 1
micron particles, turning 6000 rpm, 3600
G-Force, 1/2 HP motor
 *** Basket type centrifuge with 1kw on-line
oil pre-heater
-Flow
Rate: 5-25
gallons/hour(19-95 liters/hour) depending
on heat and how dirty the oil is
-Overall
Height: 18"
-Overal
diameter: 18"
-Hose
Fittings: 3/4" hose barb fittings included
-Rated
for Continuous Use
-Handles
a variety of fluids - Water, diesel, WVO, Motor Oil,
Biodiesel+glycerol, ATF, Gear Oil, etc.
-Rated
up to 400*F
-Extreme
Controller is supplied for both 120 and 230V
customers.
Forced Settling
- Single
Pass - Continuous
Flow - Gravity Feed
For adding
value to the separated Crude Glycerine
(glycerol)
A) Making industrial Glycerin and
Cattle meal
- BD2-G processor to perform
an acid neutralization:
- with strong acids, to separate FFA's,
glycerine 80-90 % purity, and the salt of Na
- with acetic acid, 200 L/batch of a liquid
mixture of glycerin + FFA's + sodium acetate for safe animal
feeding.
Ask details here!
B) GFF
is a powerful & inexpensive foliar
fertilizer
Foliar fertilizers are
fast acting and effective for treating
nutrient deficiencies in vegetables and trees
Ask details here!
C) Producing hot air,
hot water or steam
- glycerin
burners from 20,000 to
500,000 kCal/h for producing hot air, hot
water or process
steam
- Complete packaged "ready-to-use"
glycerine water and air heaters
- Ask data & prices here!
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SAVOIA
technology to make your own
biodiesel 
