SAVOIA-P type Oil Mill
Salient Features Functions of Machinery Socio Economic Benefits
Usual % Oil Content into the Oil Seeds |
|||
Groundnut | Castor Seed | Sunflower | Copra |
(Kernels) 46 to 48% |
40 to 48% |
32 to 40% |
62 to 68% |
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Pure Natural Cooking Oil |
Salient Features of the SAVOIA-P Oil Mill
1. | Mill is suitable for crushing all types of oilseeds whether edible or non edible. |
2. | Filtration of oil is better than bigger oil mills giving transparent pure natural & "at a stretch convincing" appearance to the oil. |
3. | Decorticator has special provision for shelling groundnut for seed purpose without breakage. |
4. | Yield of oil is as high as big mills because of highly scientific worm sequence inside the chamber cage. |
5. | Maintenance expenses are negligible. |
6. | Technology is so simple that person can be trained only in 3 days to operate the mill. |
7. | Video CD is supplied with every export mill to explain operation, maintenance, name of components, dismantling, assembling etc. |
8. | The virgin vegetable oil is also used to make BIODIESEL fuel with the innovative SAVOIA BD2 reactors. See them here! |
%
Oil Extraction from Different Oil Seeds
Typical oil extraction from 100 kg.
of best oil seeds will be as under
PALM KERNAL |
36 kg |
SOYABEAN | 14 kg |
SESAME |
50 kg |
PALM FRUIT | 20 kg |
RAPESEED |
37 kg |
GROUNDNUT KERNEL | 42 kg |
MUSTARD |
35 kg |
CASTOR SEED | 36 kg |
LIN SEED |
42 kg |
SUNFLOWER | 32 kg |
COTTON SEED |
13 kg |
COPRA | 62 kg |
Special
Facilities in SAVOIA-P Expeller
1. | Chamber cage opens on hinges simply by tilting of chamber halves. |
2. | Thinckness of cake can be changed to find and adjust cone at the point of optimum |
3. | Traditional oil pump is replaced by a vacuum one |
4. | Due to ready foundation frame, No foundation of any machine required in the ground. So you can start the mill in 24 hours. Also you can shift the machine from one place to another as and when required. |
5. | 6 tapper roller bearing make expeller very sturdy and durable. No ball bearing fitted any where. |
6. | As the press-expeller is very compact, it is economical to import by air freight. |
Basic Requirements
Dimensions | 1,5 x 1,5 x 2m, 1500kg |
SHED | About 300 sq. ft. 15' X 20' (5 m X 6 m.) |
MANPOWER | Only two persons, one skilled and other unskilled. |
CAPITAL | cracker+electric
kettle+ expeller + filter = EUR 4500.- FOB (please
consult before ordering) |
POWER | 7.5 HP, three phase electric Motor + 1.1kw heaters. |
Some additional explanations
1. | Highly experienced mill operator can extract oil without cooking from some oilseeds such as rape seeds, cottonseed, sesame, sunflower, copra etc. For Groundnut, Palm kernel, Castor seed, cooking is essential. |
2. | Refining of oil is not required. Filtered oil is best for health. Filter oil has minimum 18 months shelf life. However, cottonseed oil requires refining or at least neutralizing. |
3. | Castor seed oil requires steam heating in a neutralizer vessel before filtration. |
4. | For palm fruits, our conventional expeller will not be useful. SPECIAL KIND OF EXPELLER WITH DIFFERENT DESIGN IS PROVIDED FOR PALM FRUITS and such expeller specially for palm fruits is not useful for any other oilseeds. |
Function of Machinery
1. | Cracker breaks the sunflower/castor/copra/groundnut seeds and gives the mixture of kernels & husks for crushing. Runs on 4 H.P. Motor. (Not included). |
2. | Cooking kettle heats and cooks the kernels or oilseeds by electricity. A little spray water is also added to the oilseeds to increase moisture content to optimum level. Kettle is mounted on the expeller and is driven from expeller motor. |
3. | Expeller crushes oilseeds producing oil and oil cake. |
4. | Filtered oil is completely pure and fresh natural edible oil. |
5 | Neutralizer (optional) removes free fatty acids from cottonseed oil by adding caustic soda (lye). It is driven by 1 H.P. Motor. Castor oil also can be heated into neutralizer by steam coils inside the neutralizer. |
Socio-economic Benefits
1. | Oil Mills greatly encourage rural development as wealth and self-employment jobs are generated in villages. |
2. | Oil Mills save transport expenses for carrying oilseeds to cities and bringing oil from cities. |
3. | Consumers empty tins can be refilled and hence costly packing expenses can be saved. |
4. | Oil Mills make pure, fresh natural oil available to villagers from their own oilseeds on custom milling basis. So villagers are saved from profiteering, adulteration, taxations etc. |
5. | Speculation in oil and oilseed becomes impossible due to decentralised production in Tiny Oil Mills |
6. | Oil Mills eliminate exploitation by middlemen and traders, as consumers have direct contact with mills. |
7. | Oil Mills encourage animal husbandry by making oilcake available as best cattlefeed. It increases milk production considerably |
8. | Oil Mills create
confidence and enthusiasm among villagers and their
youngsters to run and manage rural industries. This
is the greatest benefit as it accelerates
creative entrepreneurship for other industries also, like the BIODIESEL FUEL MANUFACTURING. STUDY here!! |
17/08/22